2408 Type Excess Pressure Regulator (Threaded End)

The Type 2408 self-operated excess pressure regulator is a crucial component utilised in various industrial settings to ensure precise control over pressure parameters, particularly in scenarios involving flammable gases and compressed air. Engineered with robust threaded end connections, this regulator offers unparalleled reliability and efficiency in regulating excess pressure, guaranteeing optimal performance in diverse applications.

Key Features

Key features and benefits of 2408 Type Excess Pressure Regulators (Threaded End).
1

Key Features

Engineered with high-quality materials and threaded end connections, the Type 2408 regulator features robust construction, ensuring long-lasting performance even in demanding industrial environments.
2

Key Features

Leveraging self-operated mechanisms, this regulator eliminates the need for external power sources or complex control systems, simplifying installation and maintenance while reducing operational costs.
3

Key Features

With its advanced design and precise calibration, the Type 2408 regulator delivers accurate pressure control, allowing operators to maintain optimal pressure levels with minimal deviations, enhancing process efficiency and product quality.

Principle of Operation

The medium passes through the valve as the arrow indicates. The flow rate is determined by the position of the valve plug and the gap between the plug and seat. When there is no pressure (control line disconnected and no pressure applied), the valve remains shut due to the force exerted by the set point springs. The upstream pressure to be regulated is tapped before the valve and relayed through the external control line to the actuator, where it transforms into a positioning force. This force moves the valve plug in response to the spring force, which can be adjusted using the set point adjuster. As the force from the upstream pressure rises above the adjusted set point, the valve opens in proportion to the pressure change.

Installation Procedure

It is advisable to install the regulator in horizontal pipelines, positioning the actuator housing above the valve, facing upwards. Ensure that the medium's flow direction aligns with the arrow marked on the valve body. In scenarios where the blanketing gas may liquefy, forming condensate in the control line, this can damage the regulator. To prevent this, install the control line at a slight incline, allowing condensate to flow back into the tank. The control line should slope gently towards the pressure tapping point at the tank. Maintain a distance between the pressure tapping point and the regulator of at least twice the nominal diameter (DN). While typically installed horizontally, the regulator can also be fitted in vertical pipelines, provided the flow moves from bottom to top.

Functional Diagram

1: Valve Body
2: Seat
3: Plug
4: Plug Stem
5: Operating Diaphragm
6: Actuator Housing
7: Set Point Springs
8: Set Point Adjuster
9: Control Line Connection G ¼ (Turned 90°)

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Valve Standards & Stuff

Size: DN15-DN25 (1/2" - 1")
ANSI Class: 300
Set Point Range: 0.075 to 15psi (0.005 to 1 BAR)
Temperature Range: -20 to 150°C
Materials: Cast Iron, Cast Steel, Stainless Steel, Spheroidal Graphite Iron

FAQs

A pressure regulator is a device designed to maintain a consistent pressure level in a system by controlling the flow of fluid or gas.

Pressure regulators work by reducing the input pressure to a desired output pressure, ensuring stability and control within a system.

Pressure regulators are widely used in various industries including oil and gas, pharmaceuticals, manufacturing, HVAC systems, and pneumatic equipment.

Pressure regulators come in various types including direct-acting, pilot-operated, and self-operated regulators, each suited to different applications and pressure ranges.

Factors to consider include the required pressure range, flow rate, temperature, compatibility with the fluid or gas, and environmental conditions.

Signs of a malfunctioning pressure regulator include inconsistent pressure output, leaks, excessive noise, or failure to maintain the desired pressure.

Regular inspection and maintenance are essential to ensure proper functioning. The frequency of maintenance depends on factors such as usage, environmental conditions, and manufacturer recommendations.

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2408 Type Excess Pressure Regulator (Threaded End)