V-Tork Actuated Hygienic Tri Clamp-Weld OD Ball Valves

The V-Tork Actuated Hygienic Tri Clamp Ball Valves are specifically designed for high-purity applications where hygiene and cleanliness are paramount. These valves offer exceptional performance in industries such as food and beverage, pharmaceuticals, and biotechnology. Featuring a robust construction and a highly polished surface, these valves ensure minimal contamination risk and maximum product integrity. The integration of an actuator provides automated control, enhancing process efficiency and reliability.

Key Features

Key features and benefits of V-Tork Actuated Hygienic Tri Clamp Ball Valves.
1

Key Features

Constructed from 316L stainless steel, which is renowned for its resistance to corrosion and ease of cleaning. This ensures long-term durability and minimal risk of contamination. Both the internal and external surfaces are polished to a mirror finish, reducing the risk of bacterial growth and making it easier to maintain strict hygiene standards.
2

Key Features

Available with either pneumatic or electric actuators, providing flexibility in automation options based on the specific needs of the application. The actuator allows for precise control of the valve position, enabling accurate flow regulation and reducing the potential for human error.
3

Key Features

Designed to provide a bubble-tight shutoff, which is essential for maintaining product integrity and preventing leakage in critical applications. The sealing components are engineered to withstand repeated cycles of operation, maintaining their effectiveness and extending the valve's operational life.

Actuator Structure

Integrate and streamline your design with our compact actuator models, which use the same body and end caps for both double-acting and spring-return mechanisms. This uniformity minimises spare parts inventory, enhancing convenience for customer applications in the field. You can easily modify these actuators by adding or removing spring cartridges, making them highly adaptable and user-friendly.
Our products meet the latest international standards, including ISO 5211, DIN 3337, and VDI/VDE 3845, among others. They are also fully compliant with the NUMAR standard. This ensures easy interchangeability and convenience when replacing or mounting accessories like solenoid valves and limit switches.
Utilise a rack and pinion system with double pistons to benefit from a compact design, extended operational life, and rapid functionality. The tooth surface of the piston, processed via a CNC machining centre, ensures enhanced gear efficiency and precise transmission. This leads to stable and dependable performance. Additionally, altering the rotation direction is straightforward—simply reverse the pistons, thanks to the design’s symmetrical mounting capability.
Dual independent travel stoppers allow for precise and convenient external adjustments of ±5° in two directions. This enables actuators to align with the valve during both the opening and closing phases of the stroke.
Composite bearings and guides in both the pinion and piston guarantee precise functionality, minimal friction, and extended durability. This design effectively safeguards the output shaft against fractures.
The specialised sealing ring positioned between the body and cylinder prevents initial failure due to the suction of the rubber plug. This feature enhances safety, ensures a leak-proof seal, and extends the product's lifespan.
The rack and pinion tooth is engineered with a superior tooth profile ratio for minimal clearance, ensuring precise driving and enhanced output power. This high-precision design delivers reliable performance and efficient power transmission.
The body of the extruded aluminium is treated to resist corrosion both inside and out. A finely ground cylinder surface results in a low coefficient of friction and extends the product's cycle life significantly.
Preload spring cartridges featuring a specialised coating are suitable for numerous applications, offering enhanced security and resistance to corrosion. These modular units are designed to function effectively in various environments, ensuring reliability and long-lasting performance.
High-quality bearings feature reliable seals, low friction, extended service life, and a broad application temperature range.

Frequently Asked Questions

Ball valves consist of a spherical ball with a bore that is rotated to open or close the valve. When aligned with the valve body, the bore allows fluid flow; when perpendicular, it seals the valve. The ball seals against seats in the valve body when closed to stop flow. Ball valves are quick opening, achieve full bore operation, and have low pressure drop. They can be automated or manually operated, with the handle indicating open/closed status. Ball valves come in 2-way, 3-way and multi-way configurations and are commonly used for shutoff, throttling and flow control of liquids, gases, and slurries in various industries. Key advantages are tight sealing, quick on-off operation, and full bore flow when open.

A ball valve works by utilising a perforated spherical ball that rotates within the valve body to control flow. When the valve is open, the ball's bore is aligned parallel with the flow path, allowing fluid to travel through the valve's inlet, through the ball's bore, and out the outlet. When closed, the ball is rotated 90 degrees by the handle or actuator so that the bore is perpendicular to the flow, sealing off the inlet and outlet ports. As the ball rotates, it presses against valve seats on either side to form a tight seal and stop flow. The open/close state is clearly indicated by the handle position. Ball valves achieve tight shutoff and can be opened/closed quickly with a 1/4 turn of the ball. Their uncomplicated operation, full bore flow, and low pressure drop make ball valves ideal for shutoff, throttling and control applications.

The common types include full port, reduced port, V-port, trunnion, and multiport ball valves, each designed for specific flow control conditions and applications.

Ball valves are ideal for applications requiring low-pressure drop and quick, on-off service. They are commonly used in applications involving water, natural gas, and in certain industrial processes.

Ball valves are typically made from materials like brass, stainless steel, PVC, and CPVC, offering various levels of strength, corrosion resistance, and suitability for different temperatures and pressures.

The correct size depends on the pipeline size and the flow requirements. It's essential to match the valve size with the flow rate, pressure, and the physical properties of the fluid.

While primarily designed for on/off control, certain types of ball valves, like V-port valves, can modulate flow. However, they may not offer the precise control of a globe or needle valve.

Maintenance involves regular cleaning, inspecting for leaks or damage, and lubricating the valve components. It's crucial to follow the manufacturer's guidelines for maintenance.

The term "full bore" refers to the fact that the valve has a larger internal diameter, providing minimal resistance to the flow of the fluid. In other words, the internal diameter of the valve is the same as the internal diameter of the pipeline it is installed in.

Yes, specific types of ball valves are designed to withstand high temperatures, but it's important to choose a valve made from materials suitable for the intended application's temperature range.

Ball valves offer faster shut-off, better durability for frequent operation, and generally have a smaller footprint. However, gate valves provide better throttling capabilities and are better for sustained shutoff.

The lifespan of a ball valve depends on its material, usage, and the conditions it's exposed to. Generally, ball valves are known for their durability and can last for many years with proper maintenance.

FAQ

Actuated Valve Testing & Calibration

All actuated valve assemblies are fully tested and calibrated in house prior to packing and shipping from our expert team of technical engineers. This means that when they arrive at site, you're immediately ready to install and get your production back up and running.
Request more information or Advice

Please feel free to request information and advice using the form below or call us on 0151 547 1221

V-Tork Actuated Hygienic Tri Clamp-Weld OD Ball Valves

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